Pipe Insert Heaters
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- 3-4 Weeks Manufacturing
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Pipe Insert Heaters use an ANSI flanged heater or an NPT screw plug heater mounted inside a pipe. These offer you the advantages of direct immersion heaters with the benefit of being able to service the heater without draining the tank. The Incoloy sheathed element(s) inside the pipe are carefully designed for this application, and transfer their heat to the inside pipe wall by convection and radiation. The large surface area of the pipe in contact with your liquid greatly reduces the intensity making the pipe insert heater ideally suited for heating:
– Very viscous materials like Bunker C Fuel Oil
– Temperature sensitive materials like glucose & liquid sugars
– Bulk storage of corrosive Materials
Standard Flange Sizes & Materials
| ANSI Flange Sizes | 2″ through 24″ |
| ANSI Flange Rating | 150 lb, 300 lb, 600 lb |
| Materials | Carbon Steel, Stainless Steel, Titanium |
| NON- ANSI Flanges | Available in a variety of sizes and materials |
Standard Plug Sizes & Materials
| NPT Sizes | 1″, 1 1/4“, 1 1/2“, 2”, 2 1/2“ |
| British Sizes- BSP, BSPP | 1″, 1 1/4“, 1 1/2“, 2”, 2 1/2“ |
| Materials | Brass, Steel, Stainless Steel |
Sheath Materials
| Sheath Material | Application | Watt Density Watt.in2 |
|---|---|---|
| Incoloy 800® | Incoloy 800 is used for all pipe insert heating applications. Maximum sheath temperature 1400°F | 3-15 |
Terminal Housings
| Terminal Housings |
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Built In Thermostat Options
| Power Ratings |
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| Temperature Ratings |
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| Thermostat Application | Since the thermostat will be located inside the pipe, it will be measuring the internal pipe temperature. The thermostat is intended for high limit purposes and is not suitable for process control. |
Built In Thermocouple Options
| Sensors |
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|---|
**To add a Type K thermocouple, add “K” to the end of the part number
| MPI P/N | kW | Insertion Length | Phase | Number of Elements | Flange Size |
| IM-PIF001 | 1 | 30″ | 1 | 1 | 3″ 150psi |
| IM-PIF002 | 2 | 54″ | 1 | 1 | 3″ 150psi |
| IM-PIF003 | 3 | 78″ | 1 | 1 | 3″ 150psi |
| IM-PIF004 | 4 | 102″ | 1 | 1 | 3″ 150psi |
| IM-PIF005 | 5 | 126″ | 1 | 1 | 3″ 150psi |
| IM-PIF006 | 6 | 138″ | 1 | 1 | 3″ 150psi |
| IM-PIF007 | 7 | 174″ | 1 | 1 | 3″ 150psi |
| IM-PIF008 | 8 | 198″ | 1 | 1 | 3″ 150psi |
| IM-PIF009 | 9 | 222″ | 1 | 1 | 3″ 150psi |
| IM-PIF010 | 10 | 246″ | 1 | 1 | 3″ 150psi |
| IM-PIF011 | 11 | 270″ | 1 | 1 | 3″ 150psi |
| IM-PIF012 | 12 | 294″ | 1 | 1 | 3″ 150psi |
| IM-PIF013 | 13 | 318″ | 1 | 1 | 3″ 150psi |
| IM-PIF014 | 2 | 30″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF015 | 3.5 | 54″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF016 | 5 | 78″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF017 | 7.5 | 102″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF018 | 9.5 | 126″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF019 | 11 | 138″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF020 | 13 | 174″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF021 | 15 | 198″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF022 | 17 | 222″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF023 | 19 | 246″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF024 | 21 | 270″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF025 | 23 | 294″ | 1 or 3 | 3 | 3″ 150psi |
| IM-PIF026 | 25 | 318″ | 1 or 3 | 3 | 3″ 150psi |
**To add a Type K thermocouple, add “K” to the end of the part number
| MPI P/N | kW | Insertion Length | Phase | Number of Elements | Screwplug Size |
| IM-PIS001 | 1 | 30″ | 1 | 1 | 2″ NPT |
| IM-PIS002 | 2 | 54″ | 1 | 1 | 2″ NPT |
| IM-PIS003 | 3 | 78″ | 1 | 1 | 2″ NPT |
| IM-PIS004 | 4 | 102″ | 1 | 1 | 2″ NPT |
| IM-PIS005 | 5 | 126″ | 1 | 1 | 2″ NPT |
| IM-PIS006 | 6 | 138″ | 1 | 1 | 2″ NPT |
| IM-PIS007 | 1.5 | 30″ | 1 | 2 | 2″ NPT |
| IM-PIS008 | 3 | 54″ | 1 | 2 | 2″ NPT |
| IM-PIS009 | 4 | 78″ | 1 | 2 | 2″ NPT |
| IM-PIS010 | 6 | 102″ | 1 | 2 | 2″ NPT |
| IM-PIS011 | 7.5 | 126″ | 1 | 2 | 2″ NPT |
| IM-PIS012 | 8.5 | 138″ | 1 | 2 | 2″ NPT |
| MPI P/N | kW | Insertion Length | Phase | Screwplug Size |
| IM-PPIS001 | 1 | 24″ | 1 | 2.5″ NPT |
| IM-PPIS002 | 2 | 30″ | 1 | 2.5″ NPT |
| IM-PPIS003 | 3 | 42″ | 1 | 2.5″ NPT |
| IM-PPIS004 | 4 | 48″ | 1 | 2.5″ NPT |
| IM-PPIS005 | 5 | 57″ | 1 | 2.5″ NPT |
| IM-PPIS006 | 6 | 66″ | 1 | 2.5″ NPT |
| IM-PPIS007 | 7 | 72″ | 1 | 2.5″ NPT |
| IM-PPIS008 | 8 | 81″ | 1 | 2.5″ NPT |
| IM-PPIS009 | 9 | 90″ | 1 | 2.5″ NPT |
| IM-PPIS010 | 10 | 96″ | 1 | 2.5″ NPT |
| IM-PPIS011 | 11 | 117″ | 1 | 2.5″ NPT |
| IM-PPIS012 | 12 | 114″ | 1 | 2.5″ NPT |
| IM-PPIS013 | 13 | 120″ | 1 | 2.5″ NPT |
