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Heaters, Sensors, Controllers, Relays, Linear Displacement, and Leadwire

Bolt Cartridge Heater Manufacturer

Standard Lead Times

Information

Bolt Heaters are constructed with one of the industry’s most efficient and highest quality heating elements—Hi-Density (swaged) Cartridge Heaters; with close tolerance fits, watt densities of 100 watts per square inch are obtainable – 65% higher than standard cartridge or tubular heating elements can deliver. The higher wattage on Hi-Density Bolt Heaters means quicker heat-up time and minimum heat loss to the area surrounding the bolt.

Bolt heaters are manufactured with a wooden handle attached to a terminal conduit box for easy insertion and removal.

Design Features:

  • Hi-Density Construction
  • Conduit Box with Knockouts
  • Wooden Handle
  • High Temperature Lead Wires – 250°C (482°F)
  • Optional SJO Cord or Post Terminals
  • Optional Quick Disconnect Plugs
Industries & Applications
Typical Industries:
  • Boiler Manufacturers
  • Construction
  • Large Machine and Die Manufacturers
  • Power Plants
  • Shipyards
Typical Applications:
  • Large Compressors
  • Turbines
  • Die Blocks
  • Large Cylinders
  • Engine Heads
  • Pressure Vessels
Diameters & Tolerances
Actual Diameter (in)0.4380.4960.5530.6210.6600.7100.7450.8130.993
Actual Diameter (mm)11.112.614.015.816.818.018.920.725.2

Diameter Tolerance: ±.005 (.127 mm)
Length Tolerance: ±2% of sheath length
Camber Tolerance: .020″ (0.38 mm) per foot of length

Standard Products
LEAD WIRE OPTIONS
PictureTypeMax TempNotes
MGT 1000°C1832°F / 1000°CFlexible, Not Waterproof
MGT 750°C1382°F / 750°CFlexible, Not Waterproof
Duraflex1022°F / 550°CFlexible, Not Waterproof
MGT842°F / 450°CFlexible, Not Waterproof
TGGT482°F / 250°CDurable, Flexible, Not Waterproof
Teflon500°F / 260°CAbrasion Resistant, Small OD, Waterproof
Silicone Rubber355°F / 180°CVery Flexible, Waterproof, Easy to Nick
SEW2392°F / 200°CVery Flexible, Fair Abrasion Resist, Waterproof
END SEAL OPTIONS
End Seal Options
TypeMax TempMoisture ProtectionContaminant ProtectionMech. StrengthVibration Resist.
Ceramic2500°F 1371°CPoorPoorExcellentExcellent
Teflon300°F 149°CExcellentExcellentVery GoodExcellent
Lava3000°F 1649°CPoorGoodGoodPoor
Cement Potting1800°F 982°CPoorFairGoodPoor
Epoxylite Potting650°F 343°CFairVery GoodVery GoodExcellent
Epoxy Potting265°F 129°CGoodGoodExcellentExcellent
Silicone Rubber500°F 260°CExcellentExcellentFairExcellent